Selecting The Best Chamfer Cutter Tip Geometry

A chamfer cutter, or a chamfer mill, can be found at any machine shop, assembly floor, or hobbyist’s garage. These cutters are pretty straight forward tools which might be utilized for chamfering or beveling any kind within a wide selection of materials. A lot of to chamfer a part, ranging from fluid flow and safety, to part aesthetics.

After locating a tool using the exact angle they’re looking for, a customer may need to select a certain chamfer cutter tip that will work best with their operation. Common kinds of chamfer cutter tips include pointed, flat end, and end cutting. The following three kinds of chamfer cutter tip styles, available from Harvey Tool, each serve a unique purpose.

Three Types of Harvey Tool Chamfer Cutters

Type I: Pointed
This kind of chamfer cutter will be the only Harvey Tool option which comes to a sharp point. The pointed tip permits the cutter to do in smaller grooves, slots, and holes, when compared with the opposite two sorts. This style also enables easier programming and touch-offs, since the point can be simply located. It’s because of its tip that this version of the cutter contains the longest length of cut (with the tool coming to a finished point), compared to the flat end with the other kinds of chamfer cutters. With only a couple of flute option, this is actually the most simple version of a chamfer cutter provided by Harvey Tool.

Type II: Flat End, Non-End Cutting
Type II chamfer cutters are very exactly like the type I style, but feature a finish that’s ground into a designated, non-cutting tip. This flat “tip” removes the pointed area of the chamfer, which is weakest section of the tool. Because of this alternation in tool geometry, this tool emerges yet another measurement based on how a lot longer the tool will be if it located a spot. This measurement is termed “distance to theoretical sharp corner,” which assists with the programming from the tool. The benefit of the flat end in the cutter now provides for multiple flutes to exist around the tapered profile from the chamfer cutter. With additional flutes, this chamfer has improved tool life and handle. The flat, non-end cutting tip flat does limit its use in narrow slots, but an additional advantage can be a lower profile angle with better angular velocity in the tip.

Type III: Flat End, End Cutting
Type III chamfer cutters are a greater and much more advanced form of the type II style. The kind III boasts a flat end tip with 2 flutes meeting at the center, creating a center cutting-capable sort of the sort II cutter. The guts cutting geometry of this cutter assists you to cut having its flat tip. This cutting permits the chamfer cutter to lightly reduce the very top of a component to the bottom from it, as opposed to leave material behind when cutting a chamfer. There are lots of situations where blending of the tapered wall and floor is needed, which is where these chamfer cutters shine. The tip diameter is additionally held to some tight tolerance, which significantly is great for programing it.

To summarize, there may be many suitable cutters to get a single job, and there are many questions you have to ask before picking your ideal tool. Deciding on the best angle depends upon being sure that the angle on the chamfer cutter matches the angle on the part. You need to be cautious of methods the angles are known as out, as well. Will be the angle an “included angle” or “angle per side?” Is the angle called off from the vertical or horizontal? Next, the larger the shank diameter, the stronger the chamfer along with the longer the duration of cut, however, interference with walls or fixtures have to be considered. Flute count depends upon material and handle. Softer materials tend to want less flutes for much better chip evacuation, while more flutes will help with finish. After addressing each of these considerations, the proper type of chamfer for your job ought to be abundantly clear.
For details about chamfer cutter just go to our internet page