For the process that is ancient printing on fabric has gone by way of a very rapid period of development and modify during the last 10 years.
Screen-printing fabric using flat screens has become the well-established way of applying colour and design to fabric until recently. This technique was well suited for medium to large runs. For high volume, rotary screen-printing was the traditional process. The create costs to engrave and provide the screens were very high but because in the sized runs we were holding the most economic.
Small runs were not economic using either of the methods for fabric printing. This made the small runs very costly because of the high build costs along with the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the modern means of fabric printing. Digital fabric printing introduced a totally break through whereby small runs might be done at the cheaper cost. Printing digitally onto fabrics made from polyester has recently reached new heights as a result of continuous development work by fabric manufacturers who’re specialized in this form of printing on fabric.
Stunning results are now being achieved on fabrics and this can be affecting a wide range of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, pos displays, furnishings, window blinds, roller blinds etc. Printing on fabric because of this ever-increasing array of applications demands careful and continuous research and development. This ensures the fabrics succeed when utilized on an array of digital printing machines using the wide mix of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry signing up to the material to be sure the printer contains the optimum performance in the ink, machine and rip used. This will likely then give high-definition, brilliant strong colours and when required for flags excellent print through, for all sorts of printing on fabric.
Although dye-sub printing polyester fabric probably creates the best results advances in UV inks ensures that results have improved dramatically lately. The inks have become more flexible making ideal for textile printing. Also Latex ink technology also means why these inks are compatible with textiles. This really is further proof the importance of fabrics for digital printing where textile is replacing traditional media including PVC. Machine and ink manufacturers have responded well for this challenge by adapting machines and the inks.
A newly released development has witnessed the creation of two beneficial to our environment compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which can be compostable and biodegradable is starting to become a lot more important as landfill taxes continue to rise instead of forgetting that polyesters fabrics can of course be recycled. This is particularly essential for those companies that are aware of the growing requirement for more green products.
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