Welding positioners play a crucial role inside the smooth functioning of welding processes. They occupy a distinctive part of automated welding systems, which allow the industries to place the weldments (irrespective of their size) mechanically to perfection. Therefore expedite the whole process of manufacturing and creates a snug welding experience for welders. Exploring the varying demands of the profession, the variety of welding positioners and their purposes served also differ. Owing to multifarious benefits of the appliance, it is essential for the companies to select the positioning equipment which fits perfectly with their requirements.
Welding Positioners as well as their Purpose
Positioners comprise a substantial area of the automation system, and serve great purposes in manufacturing industries, most of which include:
Ensure highest level of safety and security for the welders
Reduce the fatigue
Enhance the quality of welding
Use the space on the floor efficiently
Selection of Positioners
Multiple weld positioning equipment find effective usage in different industries. Many of these popular welding Robotic positioners include:
Manipulators- To get a high amount of efficiency and quality delivery of welding tasks.
Turning Rolls- For accommodating the effective rotation of pressure vessels, pipes in addition to tanks.
Fit up Bed Rollers- To save ample in time the output of largely connected vessels.
Growing line systems- To facilitate large diameter production especially in the creation of wind towers.
Finding the right benchtop welding positioner
Enterprises and people usually buy a new welding positioner or select a rental one, based on their requirements and financial constraints. No matter you buy or rental deal, it is advisable to think about these essential factors before investing money in the best welding positioner.
COG or the center of gravity plays an important role while making a choice for welding positioners. It equally balances the weldment on all axes. With the changing distance with the weldments from the device, the COG also varies, considering that the welder is applying more torque for the positioner. Besides, inclusion of parts and materials towards the positioned also affect the COG.
The entire process of attaching weldment and fixtures with perfection varies depending on your unique requirements
For cylindrical products make a preference for turning rolls.
Make certain that equipment mounts on a flat surface in order to avoid just about any tipping.
Connection of ground current to welding positioners.
Prefer Rental Positioners
If you are part of a business that serves the varying requirements of the customers, than selecting the desired positioners for welding on rent turns into a good plan. It provides superior degree of efficiency being made with smallest amount of investment. Considering the current scenario of monetary downturn, it essentially decreases the cost factor for each and every industry. It always continues to be the most cost-effective choice to prefer renting positioners than buying them.
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